Process & Quality Control

Malar Energy & Infrastructure Pvt.Ltd have established a Quality Management System in line with ISO 9001:2008 standard requirements. Out Quality Management System have been certified by GL.

The Quality Management System covers:

Sales activities
Designing of Precast Elements
Purchasing Activities
Production Processes
Incoming inspection of elements
In stage testing and inspection
Final product inspection
Erection of precast elements at site
Inspection of erected elements
Training of employees
Quality targets for individuals and the company
Customer satisfaction

Audits at Key Process stages to ensure quality

Drawing
Mould table preparation
Form work
Check for dimensions
Reinforcement and cast in items as per drawings
Placement of concrete
Stripping
Handling & storage
Final inspection

Standards and Code of Practice

The standards and code of practice followed for design, manufacturing & executing of the precast concrete products are tabulated below

S.NO	Code	Description
Raw Materials
1	IS 383: 1970	Specification for coarse and fine aggregates from Natural sources for concrete
2	IS 1786: 1985	Specification for high strength deformed steel bars and wires for concrete reinforcement
3	IS 1785 : 1983	Specification for plain hard-drawn steel wire for prestressed concrete
Design Loads
4	IS 875 (Part 1) : 1987	Code of practice for design loads (other than earthquake) For buildings and structures Part 1 dead loads - unit weights of building materials and stored materials
5	IS 875 ( Part 2 ) : 1987	Code of practice for design loads (other than earthquake) For buildings and structures Part 2 imposed loads
6	IS 875 (Part 3): 1987	Code of practice for designloads (other than earthquake) For buildings and structures Part 3 wind loads
7	IS 875 ( Part 4 ): 1987	Code of practice,for design loads ( other than earthquake ) For buildings and structures Part 4 snow loads
8	IS 875 ( Part 5 ): 1997	Code of practice for design loads (other than earthquake) For buildings and structures Part 5 special loads and combinations
Concrete Mix Design
9	IS 10262 :1982	Recommended guidelines for concrete mix design
Design , Production & Construction Of Reinforced/Prestressed Concrete Units
10	IS 456 : 2000	Plain and reinforced concrete – code of practice
11	IS 1343: 1980	Code of practice for prestressed concrete
12	IS 3935: 1986	Code of practice for composite construction
Design & Detailing Of Structures Subject To Seismic Forces
13	IS 1893 ( Part 1 ) : 2002	Criteria for earthquake resistant design of structures Part 1 general provisions and buildings
14	IS 4326 : 1993	Earthquake resistant design and construction of buildings - Code of practice
15	IS 13920 : 1993	Ductile detailing of reinforced concrete structures subjected to seismic forces - code of practice
Testing Of Concrete
16	IS : 516 – 1959	Methods of tests for strength of concrete